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NEWS JUNE 2008 |
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It has been a while when the last news
was issued on this website but that had it's reasons one of them was that until
now the redesign of the Fokker G1 consisted largely of interpreting
existing data and incorporating this in a 3D design. Now the design has
reached a maturity such that considerable design time has to be spend on
the mechanical / aerodynamic side of flying a replica. Making new pictures
from the 3D design is much easier than writing news about theoretical
stuff like aerodynamics. Although
everyone has the dream to build as original as possible, the reality is
quite different. Concessions for a flying replica are necessary for 4 main
reasons : 1
safety 2
regulations 3
materials 4 practical operational considerations 1
Safety The
type of flying done with the replica differ substantially from the
original. From originally a military function to a display aircraft.
Operating in the vicinity of large crowds , considerable attention has to
be paid to the safety of the aircraft.
One of the major changes incorporated into the G1 replica is
changing the engines from Bristol Mercury VIII to Pratt & Whitney
R1340. The lack of spares for the Bristol engine influences the safety of
operations. Annual flying time is limited, this is not so good for the
currency of the pilot. Therefore it is better to reduce the workload of
the pilot and provide him with an environment ( cockpit ) which is more
like he is used to fly ( modern aircraft ). This means for example originally the G1 instruments for the
engine were the single pointer type, differences between the left and
right engine are then difficult to spot. With dual pointer type
instruments , it’s much easier to detect functional differences between
both engines. A glass cockpit is
not in consideration, to me that's a bridge too far, it has to be a
replica. 2
Regulations Many
regulations since 1938 have changed. For any historic aircraft the major
changes because of regulations are infrastructure related. This means
instruments needed to fly in current airspace regulated environment. I
don’t think there is one flying Spitfire in the world with an 100%
original instrument layout. Also think about radio equipment and things
which didn’t exist in 1938 such as : Transponder, GPS navigation. 3
Materials. Changing
materials originally used can have several reasons. Better today available
materials is the main cause. Think hereby for example about plastics,
adhesives. One good example is the covering of the rudder which originally
was done with silk but will be done using Dacron on the replica, the
reason lifespan. Silk covering will last around 5 years, Dacron can last
for 30 years with proper care. Also the application of Dacron is much
easier. Change
of material can also be health related, think of asbestos in firewalls and
radioactive translucent instrument dials. 4
practical operational considerations The
type of operations done with the replica differ substantially from the
original. From a medium range reconnance , ground attack , fighter plane
into a display aircraft. Medium range is no longer a necessity , a maximum
endurance of 2 hours is enough. Carrying original weaponry and ammunition
can be replaced by dummies which weigh much less.
High top speed at 12.000 feet altitude is no longer important, flying low and
ease of control are more important . For safety reasons the engines are
changed but this is also because of financial reasons. For the price of 2
Bristol Mercury’s it is possible to buy 4 or 5 Pratt & Whitney
engines. So it is easier to have 3 engines which one of them is a spare
which can be exchanged quickly so as not to cause lose of revenue during
the display season. Effects
of changes to the original design All
of the above mentioned changes has it’s influence on the weight of the
aircraft. This change of weight ( and sometimes location ) of a part
influences the weight and
balance of the aircraft which in it’s turn influences the flight
characteristics of the aircraft. Removing the weaponry makes the aircraft lighter, the only disadvantage with the G1 is that the front machine guns were placed far forward, removing these can only be done by adding weight in the nose the keep the weight and balance intact.
The most important changes are : - weapons replaced by dummy weight - lighter engines - less fuel - heavier pilots !!! - lighter radio equipment
See this PDF file for all changes - yellow is postive change, blue negative weight and balance Fokker G1 replica All
these changes result in an 9% reduction on maximum take off weight. Effects
of changing the engines Changing
the engines doesn’t need explanation in that this influences the flight
characteristics. First feedback I got from a lot of people was : more
horsepower , that solves your problem. This seams easy but it isn’t : Radial
engines all have more or less the same horsepower to weight ratio. This
means more horsepower is a more heavier engine and this influences the
weight and balance. More horsepower means
larger propeller is needed , but this has a negative effect on
ground clearance and distance of the prop tip to the fuselage. The
bonus of a fighter replica over an airline replica is that fighters are
generally overpowered and airliners are close of being underpowered. So we
can loose some power. The Bristol Mercury engines were made for delivering
maximum power at altitude not at sea level. Because display aircraft spend
their career at sea level, power is there more important. The nice thing
about the Pratt & Whitney R1340 is that this engine was designed to
give maximum power at sea level.
But still there is a power gap between the original and the replica. But from the weight and balance sheet we have seen that the replica will be considerably lighter. So what do you have to do is to calculate the performance of the whole aircraft. You would think that finding information about 1938 technology would be a really difficult task. But actually if you know were to look it’s not so hard. The predecessor from the NASA was the NACA. Before spaceflight 100% of their research was aviation related. They did really good research for the American aviation industry and wrote nice readable reports on almost all subjects. Luckily someone in the USA must have thought it valuable to scan those documents and publish them on the internet (
see the NASA website, but I prefer this link :
http://naca.central.cranfield.ac.uk
). For
the G1 replica I used (but not only) the following reports : http://naca.central.cranfield.ac.uk/reports/1936/naca-tn-567.pdf airfoils
naca 23000 series http://naca.central.cranfield.ac.uk/reports/1937/naca-report-583.pdf rolling
friction of aircraft tires http://naca.central.cranfield.ac.uk/reports/1938/naca-report-640.pdf full
scale propeller performance http://naca.central.cranfield.ac.uk/reports/1938/naca-report-641.pdf propeller
drag during engine out situations http://naca.central.cranfield.ac.uk/reports/1938/naca-report-642.pdf full
scale propeller performance in the presence of a nacelle Using these reports I created an Excel file which automatically calculates the performance for the replica under different circumstances. The results :
These
numbers correspond with the circumstances when everything works fine,
unfortunately you have to take into consideration the possibility of
engine failure. The worse moment to have an engine failure would be when
you have to climb to avoid a collision. ( most of the time during the
start ). You wouldn’t
expect this but there are for a twin engine aircraft with constant speed
props 4 conditions of engine failure , namely : 1
Engine out, free running , maximum pitch on propeller
( most favorable ) 2
Engine out , free running , minimum pitch on propeller 3
Engine out , stuck , maximum
pitch on propeller 4 Engine out , stuck , minimum pitch on propeller ( worst case scenario ) The results at sealevel :
Most twin engined aircraft have what they call a critical engine. Aerodynamicly their can be a difference between a left engine failure or a right engine failure. To counter this they sometimes use counter rotating propellers so there isn't a difference. Worried about his effect Fokker used this also on the Fokker G1 prototype. But because of the twin boom twin rudder layout of the G1 they latter found out that there wasn't a difference between a left or right engine failure. Conclusion : Pratt @ whitney R1340 engines are a viable replacement for the Bristol Mercury engines
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created : 29 june 2008 |
modified : 29 june 2008 |